What is die cutting?

Die cutting is a machine process to produce cut-out shapes. You can create the same shape, with the exact same dimensions, over and over. You can even create intricate shapes by creating a custom die line (like the rose above) and die cutting with scores to created pockets and sleeves.

At Peterkin we offer two types of die cutting, traditional (using physical wooden and metal dies on our Heidelberg Platens) or digital die cutting using up-to-date computer software on a flat-bed digital die cutter.

Traditional die cutting
Thin, razor sharp steel blades are formed into specific shapes. Ours are mounted into wood which is then carefully fixed into the chase of our press. Each sheet of paper or card is pressed between the die and the platen, punching the shape out with a crisp clean edge. They're similar in effect to cookie cutters!

If you want a die cut shape on double-thick (duplexed), letterpress, hot foil press or embossing jobs are traditionally die cut.

Traditional die cutting is also required for larger runs.

Digital die cutting 

Is performed by converting a vector (Illustrator) die line into a format our digital die cutting machine recognises. A laser-guided knife tool then cuts out the die cut shape.

Digital die cutting is best for short runs, single thickness stocks and die cuts without scoring as the scoring is superior with a physical traditional die. It's a great way to test a custom die cut shape as well before committing to a more expensive traditional die.

Custom die cut shapes

Peterkin has a lovely selection of die cut shapes across a range of sizes to accompany your printing. But you can also create your own custom shape by creating your own die line. 

How to set up artwork for my custom die cut shape

Related articles:

To find out how to add die cutting to your printing order, check out this article.

To find out how to order blank die cut shapes, click here.

To see what standard shapes we have on offer in The Printery, click here.