For instructions for Rigid Signage and Poster die cutting click here
For instructions for Custom Stickers / Labels click here
When you begin designing ...
Make sure your artwork for printing is the EXACTLY THE SAME SIZE as your die line.
If your custom die shape is 85x150mm (for example), the artboard/document size must be 85x150mm - not floating around on a larger page. Otherwise, the artwork and the die won't match up. Add 3mm bleed when you create your new document if required.
You'll need to supply a three-page PDF for us to print and custom die cut your design.
- die line
- design with no die line
- mockup showing the design with the die line in position so we can see how they work together.
Creating a die line
Die lines must be created in Adobe Illustrator or InDesign (or similar software that supports Vector files NOT bitmap files like Photoshop or Canva).
- Your die lines must be a vector (not a bitmapped/raster image). All lines must be SOLID lines, no dotted or dashed lines.
- If your artwork has scores please set as solid green lines so we know they're to be scored. Scoring is not as deep/crisp when digitally die cut. Consider upgrading to a traditional die which has superior scoring.
- The outline of the die must create a closed shape, which means if you create the shape using multiple lines they must be joined at the anchor points. You can use a pen tool or freehand.
- Minimum size for holes or cut outs is 3mm
- 1 shape per die line ordered.
- Not all stocks are suitable for scoring (to check what stocks are suitable for scoring go to a scored printed product in The Printery and view the stock options).
Digital or traditional die cutting?
If your printed product has double-thick stock, letterpress, foiling, embossing or a large quantity of prints (100+) then choose traditional die cutting method as these cannot be digitally cut. Scoring is also deeper and crisper when traditionally die cut.
If you're not sure if your die line will work as intended
We highly recommend testing your die line with a mockup at home and a custom die cut sample.
You can always send us the artwork to check it meets our guidelines, but we can't test whether your die cut will work correctly i.e. a box, a custom envelope etc. We're unable to tell you whether your die line will function as intended.
Intricate shapes
We can die cut most shapes, but very intricate details, or very narrow areas will not work, the stock will tear when the shape is released, or the die cut will not be accurate.
Testing before investing
You can also test an idea for a traditional die by ordering a digital sample before investing in a physical die. This is crucial if you're unsure of the results of your die or whether your die line will function as intended.
Related articles:
What are the minimum and maximum sizes you can print and trim to?
Traditional or Digital Die Cutting. What's the Difference?
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